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CAM Roller Precision

Tornex ZDW-Series CAM Roller Hollow Rotary Platform

Ultra-precision CAM roller hollow rotary platform with positioning accuracy down to ≤10 arcsec. The ZDW-Series features a unique cam roller mechanism that eliminates backlash entirely, delivering exceptional repeatability for high-precision indexing.

ZDW-Series Gearbox

Backlash Accuracy

≤3 arcmin

Ultra-precision (P0)

Mechanical Efficiency

96%

Peak mechanical efficiency

Peak Output Torque

≤10 arcsec

Positioning accuracy

Reduction Ratios
3:1 - 10:1
single stage
Rated Output Torque
800
Nm max
Operating Temp
-10 to +90
°C
Parameter Unit Value
Positioning Accuracy Ultra-Precision ≤10 arcsec
Repeatability Excellent ≤5 arcsec
Protection Standard IP40
Service Life hrs (S5) 20,000
Lubrication Life-Sealed Synthetic Grease
Model Range
AD042-AD220
7 frame sizes
Max Torque Range
10-800
Nm
Weight Range
0.6-45
kg
Model Ratio Range Rated Torque (Nm) Max Torque (Nm) Max Speed (rpm) Weight (kg)
AD042 10-15 3-10 30-45 6,000 0.6
AD060 22-35 3-10 66-105 6,000 1.3
AD090 55-85 3-10 165-255 6,000 3.5
AD115 100-170 3-10 300-510 6,000 7.0
AD142 220-350 3-10 660-1,050 4,500 13
AD180 420-600 3-10 1,260-1,800 4,500 25
AD220 550-800 3-10 1,650-2,400 3,000 40

Values are per single-stage reduction at rated input speed 3,000 rpm. Torque varies by ratio — lower ratios produce higher rated torque. For multi-stage configurations and custom motor mounting, consult engineering.

2-Stage Ratios
12:1-100:1
14 ratio options
Efficiency (2-Stage)
Up to 92%
96% × 96%
Model 2-Stage Ratios Rated Torque (Nm) Max Torque (Nm) 2-Stage Wt (kg)
AD042 12-100 21-36 63-108 0.8
AD060 12-100 48-84 144-252 1.7
AD090 12-100 120-204 360-612 4.8
AD115 12-100 225-405 675-1,215 9.5
AD142 12-100 495-825 1,485-2,475 18
AD180 12-100 930-1,410 2,790-4,230 34
AD220 12-100 1,230-1,860 3,690-5,580 56

Multi-stage torque values are reduced proportionally to account for compound gear train losses. Weight increases with additional gear stages. Contact engineering for detailed sizing.

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CAM Roller Mechanism

Patented CAM roller design eliminates backlash entirely for true zero-backlash rotary positioning. Positioning accuracy of ≤10 arcsec with ≤5 arcsec repeatability.

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Zero-Backlash Design

Pre-loaded CAM rollers maintain constant contact, ensuring zero backlash throughout the entire service life. No adjustment or maintenance required.

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Maintenance-Free

Lifetime synthetic grease lubrication ensures maintenance-free operation for 20,000 hours (S5 duty cycle). Designed for continuous high-precision indexing applications.

Technical Documentation

description

Datasheet

PDF • 4.2 MB

download

Configure Your ZDW-Series

Need help selecting the right ratio, backlash class, or custom input mounting? Our application engineering team is ready to assist with sizing calculations and configuration for your specific motion control application.