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Ultra Precision Drive

Tornex FG-Series High Precision Planetary Reducer

Ultra-high precision planetary reducer engineered for the most demanding positioning applications. The FG-Series features advanced gear lapping and selective assembly, achieving backlash down to ≤1 arcmin with torque capacity up to 1,200 Nm.

FG-Series Gearbox

Backlash Accuracy

≤1 arcmin

Ultra-precision (P0)

Mechanical Efficiency

96%

Peak mechanical efficiency

Peak Output Torque

1,200 Nm

Maximum output torque

Reduction Ratios
3:1 - 10:1
single stage
Rated Output Torque
1,200
Nm max
Operating Temp
-10 to +90
°C
Parameter Unit Value
Reduction Ratios (Single-Stage) :1 3, 4, 5, 6, 7, 8, 10
Reduction Ratios (2-Stage) :1 12, 15, 16, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 100
Efficiency (2-Stage) % Up to 92
Backlash (P0/P1) arcmin ≤1 / ≤3
Rated Output Torque Nm Up to 1,200
Maximum Output Torque Nm 3 × Rated
Emergency Stop Torque Nm 2.5 × Rated
Torsional Rigidity Nm/arcmin High (per size)
Mechanical Efficiency % Up to 96
Rated Input Speed RPM 3,000
Maximum Input Speed RPM 5,000
Lubrication Life-Sealed Synthetic Grease
Service Life hrs (S5) 20,000
Operating Temp Range °C -10 to +90
Ingress Protection Standard IP65
Input Speed rpm Up to 4,500
Mounting Position Any Direction
Noise Level dB(A) ≤65
Model Range
FG042-FG220
7 frame sizes
Max Torque Range
10-1,200
Nm
Weight Range
0.6-45
kg
Model Ratio Range Rated Torque (Nm) Max Torque (Nm) Max Speed (rpm) Weight (kg)
FG042 10-16 3-10 30-48 6,000 0.6
FG060 22-38 3-10 66-114 6,000 1.3
FG090 55-90 3-10 165-270 6,000 3.5
FG115 100-180 3-10 300-540 6,000 7.0
FG142 220-370 3-10 660-1,110 4,500 13
FG180 420-630 3-10 1,260-1,890 4,500 25
FG220 550-850 3-10 1,650-2,550 3,000 40

Values are per single-stage reduction at rated input speed 3,000 rpm. Torque varies by ratio — lower ratios produce higher rated torque. For multi-stage configurations and custom motor mounting, consult engineering.

2-Stage Ratios
12:1-100:1
14 ratio options
Efficiency (2-Stage)
Up to 92%
96% × 96%
Model 2-Stage Ratios Rated Torque (Nm) Max Torque (Nm) 2-Stage Wt (kg)
FG042 12-100 24-39 72-117 0.8
FG060 12-100 54-90 162-270 1.7
FG090 12-100 132-216 396-648 4.8
FG115 12-100 240-432 720-1,296 9.5
FG142 12-100 528-888 1,584-2,664 18
FG180 12-100 1,008-1,512 3,024-4,536 34
FG220 12-100 1,320-2,040 3,960-6,120 56

Multi-stage torque values are reduced proportionally to account for compound gear train losses. Weight increases with additional gear stages. Contact engineering for detailed sizing.

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Lapped Gear Precision

Proprietary gear lapping process and selective assembly achieve industry-leading backlash of ≤1 arcmin. Precision-matched gear sets ensure consistent performance across the entire product range.

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High-Speed Capability

Optimized for high-speed servo applications with input speeds up to 4,500 rpm. Precision-balanced rotating assembly minimizes vibration for smooth operation at high rotational speeds.

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Precision Engineered

Lifetime synthetic grease lubrication with double-lip seals ensures maintenance-free operation for 20,000 hours (S5 duty cycle). IP65 protection standard ensures precision is maintained in demanding environments.

Technical Documentation

description

Datasheet

PDF • 4.2 MB

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Configure Your FG-Series

Need help selecting the right ratio, backlash class, or custom input mounting? Our application engineering team is ready to assist with sizing calculations and configuration for your specific motion control application.